Metalworking Science And Engineering

Metalworking Science And Engineering

Editor: LONNIE DUNNING
 
  • Year: 2019
  • Binding: Hardback
  • Price: US $ 300.00


From organisations that build big ships and bridges to precision metal producers who precision create and manufacture component parts, the term "metalworking" encompasses a wide range of activity across numerous industries and sectors. It has progressed from simple hand tools for shaping soft native metals like gold, to smelting of ores and hot forging of tougher metals like iron, to highly complex modern techniques like machining and welding. Modern metalworking techniques, despite their diversity and specialised nature, can be divided into three categories: shaping, cutting, and joining. Modern metalworking workshops, commonly referred to as machine shops, are equipped with a wide range of specialised and general-purpose machine tools capable of producing highly precise and useful products. It has the characteristics of both a science and a craft.



 This book is a rich collection of issues in the world of metalworking science and engineering, ranging from the most basic to the most sophisticated ideas and concepts. It is designed in such a way, that it will provide deep insights about the new theories and concepts related to the subject to the readers. It explores various topics like modern metalworking machinery, measuring devices, machining centres, and non-conventional method of machining. This book picks up individual concepts and theories and explains their need and contribution in the context of the growth of this field. It also focuses on mathematics for machinists, physical properties, joining techniques, machine tools practices and powder-metal technology.  This book is meant for students who are looking for an elaborate reference on metalworking science and engineering.





Preface


1. Modern Metalworking Machinery


1. Introduction to metalworking


2. Introduction to metal casting


3. Types of processes in metal working


4. Associated metal working processes


5. Casting process in metal working


6. History of metal casting


7. Types of metal casting


8. How does metal casting work?


9. Advantages and disadvantages of metal casting


10. Foundry in metal working


11. Equipment used in foundry


12. Introduction to hot working


13. Hot working process & application


14. Rolling process in metal working


15. Introduction to cold working


16. Introduction to cold formed steel


Conclusion


References


2. Modern Metalworking Tools and Measuring Devices


1. Introduction to modern machine tools


2. Basic machine tools


3. Modifications of basic machines


4. Special-purpose machines


5. Automatic control in machine tools


6. Computer-aided machining


7. Computer numerical control (cnc)


Conclusion


References


3. Machining Centres and Non-Conventional Method of Machining


1. Introduction to machining centres


2. Emergence and development of machining centers


3. Horizontal vs. Vertical cnc machining centres


4. Non-conventional methods of machining


Conclusion


References


4. Mathematics for Machinists and Metalworkers


1. Introduction to mathematics


2. Overview of algebra


3. Overview of geometry


4. Importance of mathematics in metalworking


5. Mathematical signs and symbols


6. Sine bars and sine plates calculations


7. Sine bar principles


Conclusion


References


5. Materials: Physical Properties, Characteristics and Uses


1. Introduction to material


2. Types of materials


3. Engineering materials


4. Introduction to ferrous metals


5. Non-alloy steels


6. Alloy steels and the alloying elements


7. Introduction to non-ferrous metals


8. Unified numbering system for metals and alloys


Conclusion


References


6. Fastening and Joining Techniques and Hardware


1. Introduction to fastening and joining


2. What is joining?


3. Introduction to fastener


4. Different types of fasteners


5. Techniques for joining dissimilar materials


6. Overview of shaft collars


7. Adhesive bonding


Conclusion


References


7. Machining, Machine Tools Practices and American


National Standards


1. Introduction to machining


2. Different types of machining


3. How does machining work?


4. Machine turning


5. Machine drilling


6. Overview of machining technology


Conclusion


References


8. Sheet Metal Practices and Layout


1. Introduction to sheet metal


2. Overview of sheet metal working


3. History of sheet metal working


4. Manufacturing process of sheet metal processing


5. Machines tools for sheet metal working


6. Basics of sheet metal forming


7. Sheet metal cutting operations


8. Machine used in sheet metal fabrication


9. Processing tools for sheet metals


10. Tools used for cutting, bending, or shaping the sheet metal


11. Seams, joints and edges


12. Effects of cold working steel sheet metal


13. Light gage sheet metal structure


Conclusion


References


9. Castings, Moldings, Extrusions, and Powder-Metal Technology


1. Introduction to casting


2. Expendable mould casting


3. Modern day castings


4. Casting processes used in manufacturing


5. Reusable molds


6. Benefits of the casting process


7. Ferrous metals alloys used in casting


8. Process of die casting


Conclusion


References


10. Societies, Associations, Institutes, and Specification Authorities


1. International organization for standardization (ISO)


2. Name and abbreviations


3. Standards organizations and their acronyms


4. Quality-control systems


Conclusion


References


Index


Lonnie Dunning is a Research Professor at College of Engineering, Geneva. He has obtained his Ph.D. in Materials Science and Engineering from Central University, Florida. He has diverse areas of academic and research interests, which include ferrous metallurgy, metalworking and thermal spraying. Dunning has been the recipient of two awards for his research work in the field of ceramic engineering. He has contributed several articles, research papers, and reports on synthesis, metals, alloys, structure, properties and performance of materials.