Welding is a crucial construction process that involves applying heat to bind materials together. It is a fabrication technique that involves fusing two pieces together using heat, pressure or both. The book “Welding Handbook: Welding, Brazing and Soldering” explains the underlying science of welding, brazing, and soldering, emphasizing how chemistry, physics, and metallurgy affect weldment properties and performance. The book includes most common joining methods, describing process parameters, advantages and limitations, and equipment requirements. It also provides extensive information on specific materials, including selection criteria, application considerations, joining properties, and related data. This book introduces the conventional and more widely known joining, cutting, and thermal spraying processes. The distinguishing features of the various processes are summarized and compared to one another. Among the joining processes reviewed are the arc, resistance, and solid-state welding processes as well as brazing, soldering, and adhesive bonding. The cutting processes examined include thermal and nonthermal methods.
Preface
1. Introduction to Welding
1. Introduction
2. Types of Welding
3. Types of Welding Machines
4. Basic Principles of Welding
5. Welding Equipments and Materials
6. Types of Welding Processes
7. How Does Welding Work?
8. How to Weld?
9. How to learn Welding?
10. Performing Welding Basics
11. How to Get Started With Welding
12. Norms and Standards in Welding
Conclusion
References
2. Role of Welder
1. Introduction
2. Safety Issues for a welder
3. How to become a welder
4. Learning to Weld
5. Welder Training
6. Steps to pursue a welding career
7. Characteristics of a Welder
8. Learning the Basics of MIG Welding
9. Learning Stick Welding Basics
Conclusion
References
3. Other Welding Methods
1. Introduction
2. Electroslag welding
3. Principles of Electroslag Welding
4. Working of Electroslag Welding
5. Electric resistance Welding
6. Working principle of Electric resistance welding
7. Types of Resistance Welding
8. Dry / Hyperbaric Welding
9. Welding & Burning Risks
10. Underwater Welding Dangers
11. Underwater Welding Arc
Conclusion
References
4. How to Weld Steel and Aluminium
1. Introduction
2. How to weld Galvanized Steel
3. How to weld Stainless steel
4. How to weld Aluminium
5. Methods used in Aluminium Welding
Conclusion
References
5. How to use MIG and TIG Welder
1. Introduction
2. Working of MIG Machine Works
3. How to use MIG Weld
4. Safety Gear in MIG Welding
5. How to Weld TIG
Conclusion
References
6. How to do Torch Weld and Lead Welding
1. Introduction
2. Torch Welding Apparatus
3. How to do torch welding
4. How to weld Lead
Conclusion
References
7. How to Weld Cast Iron
1. Introduction
2. Welding Preparation of Cast Iron
3. Choosing the Right Welding Technique
4. Welding techniques of cast Iron
5. Which Welding Rods Can be Used?
Conclusion
References
8. How to Weld Copper, Bronze and use of Buzz Box
1. Introduction to copper and its alloys
2. Steps to Weld Copper
3. Joining Copper to Copper or to Copper Alloys
4. Different Methods for Welding Copper
5. Key Steps in Welding Copper
6. How to weld Bronze?
7. Steps to weld Bronze
8. How to Weld with a “Buzz Box”
Conclusion
References
9. Arc Welding and its Safety Measures
1. Introduction
2. Fundamentals of Arc Welding
3. Circuit diagram of Arc Welding
4. Types of arc welding
5. Consumable Electrode Methods
6. Non-consumable Electrode Methods
7. Other Types of Arc Welding
8. Advantages of Arc Welding
9. Disadvantages of Arc Welding
10. How to Arc welding
11. Arc Welding safety
12. Ventilation
13. Heat, Fire, and Explosion Hazard
14. Personal Protective Equipment
Conclusion
References
10. Plastic Welding and its Applications
1. Introduction
2. How to weld Plastics
3. Hot gas welding
4. Hot plate welding
5. Non-contact/IR welding
6. High frequency welding
7. Induction welding
8. Ultrasonic Welding
9. Friction welding
10. Spin welding
11. Laser welding
12. Solvent welding
13. Testing of plastic welds
Conclusion
References
11. Soldering
1. Introduction
2. Process of Soldering
3. Types of Soldering
4. Uses of a Soldering Iron
5. How To Solder
6. How To Solder Wires
7. Desoldering
8. How to solder Copper pipe
9. How to solder silver
10. How to Solder Stained Glass
11. Soldering Safety
12. Soldering defects
Conclusion
References
Index
Robena Mortensen obtained her Ph.D. in Materials Science and Engineering from Science Research University, Manitoba. Her research interests are in the field of metallic alloys, mechatronics engineering, welding and automation. She has served as a Visiting Professor at various universities across America and Europe. Mortensen has attended numerous scientific conferences and symposiums where she has presented 8 papers on quality control and welding metallurgy.